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[Case Study] Maruko Alarm Co., Ltd.

[Case Study] Maruko Alarm Co., Ltd.

Storage of finished products with a rotary rack directly connected to the factory! Automation of sequential outbound shipping.

We would like to introduce a case study of the logistics system implemented at Maruko Alarm Co., Ltd. The company conducts production and sales in a consistent manner, but its factories and warehouses are dispersed across multiple buildings on the premises, leading to challenges such as inter-building transportation tasks. In response, a significant renovation was carried out to create an integrated factory and warehouse building, resulting in logistics improvements that generated various benefits, including "improved storage efficiency," "increased work efficiency and speed," and "visualization of inventory." 【Case Overview】 ■ Issues - Factories and warehouses on the premises are dispersed across multiple buildings, leading to inter-building transportation tasks. - Manual entry of data into Excel was performed based on handwritten ledgers of physical items. ■ Results - Speed efficiency increased due to high-rise, high-density storage. - All manual transportation of product boxes was eliminated, freeing workers from heavy labor. *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Sanko Industry Co., Ltd. Higashi-Osaka Logistics Center

[Case Study] Sanko Industry Co., Ltd. Higashi-Osaka Logistics Center

Automating the bundling process of picked products on each floor! Achieving approximately four times the efficiency increase.

We would like to introduce a case study of the logistics system implemented at Sanko Industry Co., Ltd. in the Higashi-Osaka Logistics Center. At the company, even after picking was completed on each floor, containers could not be transported to the consolidation floor, leading to a backlog of waiting containers on each floor. To address this, a rotary rack that performs temporary storage and sequential outbound shipping with a single unit was introduced, automating the complex consolidation process and eliminating the bottleneck. 【Case Overview】 ■ Issues - Containers could not be transported to the consolidation floor even after picking was completed. - Backlogs of waiting containers occurred on each floor. ■ Results - Productivity increased by up to four times. - Even with a 20% increase in order volume, the completion time for work was one hour earlier. *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

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[Automated Warehouse Case Study] Sumitomo Heavy Industries Ion Technology Co., Ltd.

[Automated Warehouse Case Study] Sumitomo Heavy Industries Ion Technology Co., Ltd.

Initiated the efficiency improvement of in-factory logistics, moving towards a system for future production increases! A case where the storage area for parts has been reduced by half.

We would like to introduce a case study of the logistics system implemented at Sumitomo Heavy Industries Ion Technology Co., Ltd. The conventional production system relied on manual labor, and automation was difficult in certain processes. To enhance production efficiency, we focused on the parts supply process. We introduced the "Rotary Rack H" with the aim of improving the efficiency of inbound and outbound operations for approximately 15,000 types of parts. After implementation, the storage area for parts was reduced to half compared to the previous flat shelf storage. By operating the Goods To Person (GTP) system to supply parts to the workers, the picking time was shortened from 3 minutes per item to 1 minute. 【Case Overview】 ■ Challenge: The conventional production system relied on manual labor, and automation was difficult in certain processes. ■ Effects: - The storage area for parts was reduced to half compared to the previous flat shelf storage. - Picking time was shortened from 3 minutes per item to 1 minute. - The number of picking errors decreased, and by managing inventory with free location, the burden of manual location management was also alleviated. *For more details, please download the PDF or feel free to contact us.

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